In an effort to eliminate live testing work, Hastings Deering has rolled out SafeGauge toolkits which are designed specifically to enhance safety during live testing operations.
Live work presents inherent risks, yet is an integral part to operations, particularly during machine mobilisation, component replacement and post-rebuild testing. Recognising the importance of addressing these risks, the Hastings Deering Safety Engineering team has made the elimination of live work a key focus. With 73 related incidents and 50 hazards recorded since 2018, there was a clear opportunity to improve safety across operations.
Since early 2022, the Elimination of Live Work (ELW) project has been at the forefront of their efforts. The project incorporates comprehensive risk assessments, job cycle-time analysis and financial evaluations, along with extensive trials of the SafeGauge toolkits.
The SafeGauge toolkits, now being rolled out more widely across Queensland and the Northern Territory, include tools such as a pressure transducer, dial indicator, and tachometer – all of which are wireless and connect via Bluetooth to a tablet. This setup allows technicians to perform tests from a safe distance, either within the cab or beyond the machinery’s footprint, significantly reducing the risks associated with live testing.
The introduction of these toolkits has been met with enthusiasm and users have praised the toolkits for their effectiveness, ease of use, and reliability. While the feedback has been overwhelmingly positive, teams have also provided valuable suggestions for further improvement, ensuring that the toolkits continue to meet the needs of technicians.
With $1.5 million in funding approved for Phase 1, the project demonstrates an unwavering commitment to create a safer working environment for everyone. The ELW project and the SafeGauge toolkits represent a significant step forward in the mission to eliminate live testing risks and uphold the highest standards of safety in operations.